New Holland B115C Backhoe Loader Service Repair Manual

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SERVICE MANUAL Backhoe Loaders B100C / B100CLR / B100CTC B110C / B110CTC / B115CPrint No. 84568042ASERVICE MANUALBackhoe Loaders B100C / B100CLR B100CTC / B110C…
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SERVICE MANUAL Backhoe Loaders B100C / B100CLR / B100CTC B110C / B110CTC / B115CPrint No. 84568042ASERVICE MANUALBackhoe Loaders B100C / B100CLR B100CTC / B110C B110CTC / B115CPrint No. 84568042APREVENT ACCIDENTS The majority of accidents and injuries which occur in the workshop, at the worksite or on the road, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason most accidents can be prevented by recognizing the real cause and taking the necessary precautions, before the accident occurs. Regardless of the care used in design and construction of any type of equipment, there may be conditions that cannot be completely safeguarded against, without interfering with reasonable accessibility and efficient operation. A careful operator and / or technician is the best insurance against accidents. The careful observance of this single safety rule would be sufficient to prevent serious injuries: Never attempt to clean, lubricate or adjust a machine while it is in motion.S WARNING S Before carrying out any maintenance operation, adjustment and or repair on machines equipped with attachments, controlled hydraulically or mechanically, make sure that the attachment is lowered and safely set on the ground. If it is necessary to have the equipment partially or fully raised to gain access to certain items, be sure the equipment is suitably supported by means other than the hydraulic lift cylinders, cable and /or mechanical device used for controlling the equipment.CNH ITALIA S.p.A. Technical Information Via Plava, 80 10135 Torino - Italy All rights reserved. Reproduction of text or illustrations, in whole or in part, is strictly prohibited.LOADER BACKHOE MODELS The complete range of Loader Backhoe models described in this manual are identified below: B100C B100CLR B100CTCB110C B110CTCB115CPowershift/OOPowershuttleOO/Stabilizer sideshiftOOOStabilizer center pivot//OCabOOORops///2WD///4WDOOO4WS//OPilot controlOOOMechanical controlOOOEngine Iveco 72 kW - 97 HP model F5HFL413C*A (electronic)O//Engine 82 kW - 110 HP model F5HFL413B*A (electronic)/OOShort backhoe dipperO//Long backhoe dipperOOOINDEX SECTION 00 - SAFETY RULES FOREWORD..................................................................................................................................................... 4 SAFETY INSTRUCTIONS ................................................................................................................................ 6 PREVENTION OF FIRE OR EXPLOSIONS..................................................................................................... 8 PREVENTION OF BURNS ............................................................................................................................... 9 PRECAUTIONS FOR WASTE DISPOSAL..................................................................................................... 10SECTION 01 - MAINTENANCE SECTION 02 - TECHNICAL SPECIFICATIONS MODELS........................................................................................................................................................... 3 IDENTIFICATION OF MAIN COMPONENTS................................................................................................... 4 TECHNICAL SPECIFICATIONS....................................................................................................................... 7 DIESEL ENGINE ......................................................................................................................................... 7 TRANSMISSION.......................................................................................................................................... 9 AXLES ....................................................................................................................................................... 10 BRAKES .................................................................................................................................................... 10 STEERING................................................................................................................................................. 11 HYDRAULIC SYSTEM .............................................................................................................................. 11 FRONT COUNTERWEIGHT ..................................................................................................................... 12 BUCKETS .................................................................................................................................................. 12 TYRES ....................................................................................................................................................... 13 DPF SYSTEM ............................................................................................................................................ 14 DIMENSIONS AND PERFORMANCE............................................................................................................ 18 DIMENSIONS - 2WS SIDESHIFT ............................................................................................................. 18 DIMENSIONS - 2WS CENTER PIVOT...................................................................................................... 19 DIMENSIONS - 2WS TC - SIDESHIFT ..................................................................................................... 20 DIMENSIONS - 4WS SIDESHIFT ............................................................................................................. 21 DIMENSIONS - 4WS CENTER PIVOT...................................................................................................... 22 LOADER ATTACHMENT PERFORMANCE.............................................................................................. 23 PERFORMANCE OF LOADER ATTACHMENT WITH FORKS ................................................................ 33 BACKHOE ATTACHMENT PERFORMANCE........................................................................................... 38 BACKHOE ATTACHMENT LIFTING CAPACITY ........................................................................................... 58 MAXIMUM LIFTING LOADS........................................................................................................................... 63 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE .................................................................. 63 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE ............................................................... 64 SUPPLY SUMMARY TABLE .......................................................................................................................... 65INDEX SECTION 10 - ENGINE REMOVAL AND INSTALLATION THE ENGINE HOOD, THE RADIATOR AND ENGINE .............................. 3 PRELIMINARY OPERATIONS .................................................................................................................... 3 BATTERY.......................................................................................................................................................... 4 DISCONNECT ............................................................................................................................................. 4 ENGINE HOOD................................................................................................................................................. 6 REMOVE...................................................................................................................................................... 6 RADIATOR........................................................................................................................................................ 9 REMOVE...................................................................................................................................................... 9 ENGINE .......................................................................................................................................................... 16 REMOVE.................................................................................................................................................... 16 INSTALL..................................................................................................................................................... 26 RADIATOR...................................................................................................................................................... 35 INSTALL..................................................................................................................................................... 35 ENGINE HOOD............................................................................................................................................... 41 INSTALL..................................................................................................................................................... 41 BATTERY........................................................................................................................................................ 44 CONNECT ................................................................................................................................................. 44 ENGINE ERROR CODES............................................................................................................................... 46SECTION 21 - TRANSMISSION POWERSHUTTLE TRANSMISSION................................................................................................................ 3 TECHNICAL SPECIFICATIONS.................................................................................................................. 4 CONTROLS ................................................................................................................................................. 8 LUBRICATION ........................................................................................................................................... 12 GREASING ................................................................................................................................................ 15 REMOVAL FROM MACHINE .................................................................................................................... 17 DISASSEMBLY AND ASSEMBLY............................................................................................................. 20 TROUBLESHOOTING ............................................................................................................................. 132 TRANSMISSION ERROR CODES .......................................................................................................... 136 REPAIR TIMES........................................................................................................................................ 140 SPECIAL TOOLS..................................................................................................................................... 141 POWERSHIFT TRANSMISSION.................................................................................................................. 142 TECHNICAL SPECIFICATIONS.............................................................................................................. 142 CONTROLS ............................................................................................................................................. 153 LUBRICATION ......................................................................................................................................... 155 GREASING .............................................................................................................................................. 157 REMOVAL FROM MACHINE .................................................................................................................. 158 DISASSEMBLY AND ASSEMBLY........................................................................................................... 161 TROUBLESHOOTING ............................................................................................................................. 325 TRANSMISSION ERROR CODES .......................................................................................................... 329 REPAIR TIMES........................................................................................................................................ 333 SPECIAL TOOLS..................................................................................................................................... 334INDEX SECTION 25 - FRONT AXLES 2WS FRONT AXLE........................................................................................................................................... 3 TECHNICAL SPECIFICATIONS.................................................................................................................. 3 LUBRICATION AND GREASING ................................................................................................................ 4 REMOVAL FROM MACHINE ...................................................................................................................... 6 DISASSEMBLY AND ASSEMBLY............................................................................................................... 7 TROUBLESHOOTING................................................................................................................................. 7 4WD - 2WS FRONT AXLE ............................................................................................................................. 10 TECHNICAL SPECIFICATIONS................................................................................................................ 10 LUBRICATION AND GREASING .............................................................................................................. 11 REMOVAL FROM MACHINE .................................................................................................................... 13 DISASSEMBLY AND ASSEMBLY............................................................................................................. 14 TROUBLESHOOTING............................................................................................................................... 57 SPECIAL TOOLS....................................................................................................................................... 61 4WS FRONT AXLE......................................................................................................................................... 62 TECHNICAL SPECIFICATIONS................................................................................................................ 62 LUBRICATION AND GREASING .............................................................................................................. 63 REMOVAL FROM MACHINE .................................................................................................................... 65SECTION 27 - REAR AXLE 2WS REAR AXLE (B100C - B100CTC)............................................................................................................ 3 TECHNICAL SPECIFICATIONS.................................................................................................................. 3 LUBRICATION AND GREASING ................................................................................................................ 5 REMOVAL FROM MACHINE ...................................................................................................................... 7 DISASSEMBLY AND ASSEMBLY............................................................................................................... 8 TROUBLESHOOTING............................................................................................................................... 61 REPAIR TIMES.......................................................................................................................................... 67 SPECIAL TOOLS....................................................................................................................................... 68 2WS REAR AXLE (B110C - B110CTC).......................................................................................................... 69 TECHNICAL SPECIFICATIONS................................................................................................................ 69 LUBRICATION AND GREASING .............................................................................................................. 71 REMOVAL FROM MACHINE .................................................................................................................... 73 DISASSEMBLY AND ASSEMBLY............................................................................................................. 74 TROUBLESHOOTING............................................................................................................................. 127 REPAIR TIMES........................................................................................................................................ 133 SPECIAL TOOLS..................................................................................................................................... 134 4WS REAR AXLE (B115C)........................................................................................................................... 135 TECHNICAL SPECIFICATIONS.............................................................................................................. 135 LUBRICATION AND GREASING ............................................................................................................ 138 REMOVAL FROM MACHINE .................................................................................................................. 140 DISASSEMBLY AND ASSEMBLY........................................................................................................... 141 TROUBLESHOOTING............................................................................................................................. 219 REPAIR TIMES........................................................................................................................................ 225 SPECIAL TOOLS..................................................................................................................................... 227INDEX SECTION 33 - BRAKE SYSTEM PARKING BRAKE............................................................................................................................................. 3 TECHNICAL SPECIFICATIONS.................................................................................................................. 3 OPERATION ................................................................................................................................................ 3 ADJUSTMENT ............................................................................................................................................. 4 DISASSEMBLY AND ASSEMBLY............................................................................................................... 6 SERVICE BRAKE ........................................................................................................................................... 15 TECHNICAL SPECIFICATIONS................................................................................................................ 15 OPERATION ..............................................................
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