1994 Volvo 850 Power Steering 2.4L

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Tool Required ã ã 999 5443 Puller 999 5444 Press Tool Removal 1. Drain off approximately 3 liters of coolant. Drain cock is located at left-hand side of car under radiator. Top of Form Top of Form Zoom Bottom of Form Sized for Print Bottom of Form 2. Disconnect coolant hose from thermostat housing. 3. Disconnect: a. Fluid hose clip from dipstick tube. b. Cooling air hose to control module box. 4. Remove drive belt from pump. Use 3/8 ratchet or similar tool to relieve tension on automatic
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  Tool Required   ã 999 5443 Puller  ã 999 5444 Press Tool Removal  1.Drain off approximately 3 liters of coolant. Drain cock is located at left-handside of car under radiator.2.Disconnect coolant hose from thermostat housing.3.Disconnect:a.Fluid hose clip from dipstick tube. b.Cooling air hose to control module box. 4. Remove drive belt from pump. Use 3/8 ratchet or similar tool to relievetension on automatic belt tensioner. Remove belt. Top of Form Zoom Bottom of FormTop of Form Sized for Print Bottom of Form  5.Remove guard plate bolt and spacer sleeve.6.Slacken pressure hose union 1/4 turn.7.Slacken guard plate lower mounting nut a few turns.8.Remove pump mounting bolts as follows:a.3 bolts through drive pulley holes. b.2 bolts on left-hand side. Top of Form Zoom Bottom of FormTop of Form Sized for Print Bottom of Form  9.Lift pump straight upward:a.Collect spillage fluid, if any, in a small container. b.Disconnect pressure hose from pump. Remove original O-ring.c.Carefully make small cut in return hose to free from connection branch. NOTE: Hose must not be shortened beyond marking stripe at end. Take care toavoid damage to reservoir connection. d. Raise front end of car so that wheels are free to turn. Turn  steering wheel  from lock to lock. Use container to collect spillage fluid from return and pressure hoses. Take care to avoid spillage of fluid into generator.10.Mount pump in vise. Top of Form   Zoom Bottom of FormTop of Form Sized for Print Bottom of Form  11.Remove drive pulley. Use puller. Installation  1.Mount drive pulley. Lubricate pump shaft with fluid. Use press tool. Top of Form Zoom Bottom of FormTop of Form Sized for Print Bottom of Form
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